Logging in a blackout

How long will a vaccine fridge remain below 8° during a blackout?

Losing power to a vaccine fridge obviously means you are losing the ability for the fridge to cool down. The speed at which it heats up is determined by a number of factors.

The critical temperatures

2°C and 8°C are the official limits that a vaccine must be stored between.

Of the two temperatures, the lower one is the more critical. At 0°C certain vaccines freeze and become useless. This is important to keep in mind when dealing with the issue.

The higher temperature is less rigid because warm vaccines age faster, they don’t suddenly become ineffective. It’s similar to leaving milk out and having it go off faster. If it is kept refrigerated it will last weeks but leave it out in summer and it won’t last a couple of hours.

Losing power to a vaccine fridge

Losing power to a vaccine fridge obviously means you are losing the ability for the fridge to cool down. The speed at which it heats up is determined by a number of factors:

  1. How often you open the door: This is the biggest factor by far. Every time you open the door you are replacing the cold air with the warmer air outside. When you close the door this warmer air will heat up the contents while the contents try to cool the air.
  2. How warm the room is: This is more of an issue if you are opening the door, or if you have a glass door. If it is a cold day then you have less of a problem, but a failure in summer means you will need to be acting faster and be more cautious.
  3. The type of door: A glass door will let heat through more than an insulated door.
  4. The temperature within the fridge when the power failed: While this is mostly out of your control, the general setting of the fridge will impact on this. Having the fridge run between 5 and 7° means it will warm up sooner than if it was running between 3 and 5°.
  5. The size of the fridge: Warmer fridges generally maintain their temperature better than smaller fridges. Given that there’s nothing you can do about the size in the event of a blackout you can ignore this!
  6. The temperature of the stock: If stock does arrive during a blackout, cool stock won’t impact the temperature, but putting warm stock into a vaccine fridge will.
  7. The amount of stock/content in the fridge: The more content that is in the fridge, the better its heat regulation.

Preparing for a power failure

If you know that you are going to have a power outage in advance then there are a couple of simple things you can do:

  1. If you have multiple fridges, move the likely stock required into one fridge and keep the other one closed
  2. Consider using an eski as a temporary storage (see later with freezing warning)
  3. Minimise the amount of times you need to open the fridge. Take multiple units out at once if possible, but ensure that they aren’t left out too long. Consider using an eski.
  4. Don’t have stock arrive during the power outage.
  5. If you have room in the fridge, place bottles of water in the fridge before hand. Ensure they have sufficient time to cool down.
  6. For extended periods, get ice in and place ice at the bottom of the fridge. See the freezing warning.

During a blackout

Once the power fails there are a couple of things that you can try to do to minimise the temperature change:

  1. Don’t open the door
  2. When you do open the door, open it only enough to get access to the stock, and close it ASAP.
  3. Take multiple items out at once if you are likely to need it
  4. For extended periods, place ice at the base of the fridge. See the freezing warning.

Freezing warning

A couple of the tips involve the use of ice. This poses a more significant risk if done incorrectly.

Vaccines must NOT come in direct contact with the ice.

The temperature can not drop below 0°. Using an eski filled with ice is the most likely cause, but packing a fridge with ice will also potentially cause freezing.

There are ways of avoiding direct contact with ice such as using cardboard or material to act as a barrier. Don’t use too much or it will insulate the ice.

After the blackout

Check the maximum temperature of the fridge and if possible record how long it has been since the power failed.

A better solution is to have used a temperature logger which will provide not only the maximum temperature, but a detailed history as to when it exceeded 8°, for how long, and how warm the fridge actually became. This information is then better used to determine if the vaccines have been compromised. OnSolution can provide advice on the best temperature logger for your needs.

You may need to notify the authority to determine if the vaccine is still viable, or if it needs to be disposed of. If in doubt, do not use the vaccines until this check has been completed.

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Latency explained

What is latency?

Latency, when it comes to temperature logging, refers to the delay between a change in temperature and when that change is detected and recorded by the logger. This delay can be due to the sensor’s design, the materials it’s placed in, or the logging interval. While it might sound like a disadvantage, latency can actually serve a useful purpose in certain environments—particularly where short-term temperature spikes are common but not harmful.

For example, in a busy commercial fridge, the temperature may briefly rise every time the door is opened. A logger with high latency won’t immediately react to these short fluctuations, helping to avoid unnecessary alarms or false data indicating a problem when there isn’t one. In these cases, a slight delay in response acts like a filter, focusing attention on real issues—such as prolonged exposure to unsafe temperatures—while ignoring the everyday ups and downs that don’t affect product quality or safety.

Differrnt connections

Connecting your logger

Depending on the type of logger you have, connecting your logger to your PC means either:

  • inserting into the Reader,
  • plugging it into a USB port, or
  • connecting it via a USB cable.
comparing gen1 and gen 2

What's so good about USB?

First Generation LogTags use a separate Reader (sometimes called a dock) for configuration and for downloading recorded data. 

The Second Generation loggers only require a USB port or cable. Apart from saving the cost of the Reader, this makes them much better suited for shipping, because the recipient doesn’t need a LogTag Reader to download a report about the shipment’s journey.

comparing gen1 and gen 2